{"id":343,"date":"2017-04-23T01:47:03","date_gmt":"2017-04-23T00:47:03","guid":{"rendered":"http:\/\/steelwireconsulting.com\/?p=343"},"modified":"2017-04-27T04:14:31","modified_gmt":"2017-04-27T03:14:31","slug":"high-wire-drawing-speed","status":"publish","type":"post","link":"https:\/\/steelwireconsulting.com\/es\/high-wire-drawing-speed\/","title":{"rendered":"High speed wire drawing lost"},"content":{"rendered":"<h1>Case of a company that had high wire drawing speed for upholstery and lost its ability to run fast.<\/h1>\n<p>This company bought a new single high wire drawing speed machine with 12 dies for upholstery spring wire with an installed capacity of near 900 tons\/month (given the sizes mix).<\/p>\n<p>The machine can run at 4920 foot\/min (25 m\/sec) the 2.18 mm.<\/p>\n<p>Headquarters abroad buys the wire rod and delivered to the wire mill.<\/p>\n<p>Here the purchasing criteria is steel grade, diameter and price, and therefore the steel quality is very variable: from the best available to the worst in the market.<\/p>\n<p>In less than 6 months they bought for this single machine from seven different mills.<\/p>\n<h2>Problems with high wire drawing\u00a0speed.<\/h2>\n<p>The problem with this practice is that all suppliers see the customer as a \u201cone time customer\u201d and very often they deliver the leftovers of other regular customer\u2019s heats with the associated problems:<\/p>\n<ul>\n<li>Too many coils from different heats.<\/li>\n<li>Very high spread chemical composition and therefore very broad tensile properties.<\/li>\n<li>The coils often rust and corrod because they spent much time outdoors in the supplier\u2019s yard.<\/li>\n<li>Mistreated coils that cause snarls on the pay-offs.<\/li>\n<li>Mechanical damage due to several movements on the supplier\u2019s yard.<\/li>\n<li>Reclassified coils to a lower or upper steel specification.<\/li>\n<li>A slightly low (in carbon content) 1060 can be reclassified as 1055.<\/li>\n<li>There is a high probability for the supplier to send, on purpose, defective coils since the chance for a complaint is very low or inexistent.<\/li>\n<li>The quality was, in general, not good enough for running at 4920 foot\/min (25 m\/sec).<\/li>\n<li>So the actual output went down to around 500 ton\/month instead of 900 ton\/month.<\/li>\n<li>The productivity could be sometimes at 100%, it is at 4 920 foot\/min (25 m\/min)\u00a0whenever they get good wire rod, they are able to run at theses speeds, but the overall efficiency fell to 55%.<\/li>\n<\/ul>\n<h3><em>Conclusion<\/em><\/h3>\n<p>It advisable to get the wire rod from a reliable supplier to maintain the quality of your final product.<\/p>\n<p>&nbsp;<\/p>\n","protected":false},"excerpt":{"rendered":"<p>Case of a company that had high wire drawing speed for upholstery and lost its ability to run fast. This company bought a new single high wire drawing speed machine with 12 dies for upholstery spring wire with an installed capacity of near 900 tons\/month (given the sizes mix). The machine can run at 4920 [&hellip;]<\/p>\n","protected":false},"author":2,"featured_media":418,"comment_status":"open","ping_status":"open","sticky":false,"template":"","format":"standard","meta":{"_joinchat":[],"footnotes":""},"categories":[7,13],"tags":[],"class_list":["post-343","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-productivity","category-productivity-2"],"yoast_head":"<!-- This site is optimized with the Yoast SEO plugin v27.4 - https:\/\/yoast.com\/product\/yoast-seo-wordpress\/ -->\n<title>High wire drawing speed lost<\/title>\n<meta name=\"description\" content=\"The company lost high wire drawing speed because changed several times the quality of wire rod\" \/>\n<meta name=\"robots\" content=\"index, follow, max-snippet:-1, max-image-preview:large, max-video-preview:-1\" \/>\n<link rel=\"canonical\" href=\"https:\/\/steelwireconsulting.com\/high-wire-drawing-speed\/\" \/>\n<meta property=\"og:locale\" content=\"es_ES\" 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